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Corrosion
Monitoring Handbook
Approximately 190 pages
by Neil Rothwell
Hardback
£39 / $66/Euros 66
plus £4 / $8/ Euros 66p&p
Publication date: February 2000
ISBN: 1 901892 03 4
Sold with a 28 day money back guarantee
An ideal
- and affordable - text for engineers and maintenance professional
with an interest in corrosion monitoring. This title does
not attempt to baffle with the technology, but introduces
it at an understandable level, touching on the basic theory
and concepts, available equipment and practical issues relevant
to the engineer as well as highlighting several case studies
with which the reader can relate. Other books in this twelve
title series focus on thermography, wear debris analysis,
vibration, noise, ultrasonics and oil analysis. The full
series will be published before the end of the year 2000.
Chapter
One
INTRODUCTION
TO CORROSION MONITORING
1.1 INTRODUCTION
1.2 INTEGRATION OF CORROSION MANAGEMENT SYSTEMS
1.2.1 Traditional approach to corrosion control
1.2.2 Reduction of inspection costs
1.2.3 Types of corrosion measurement
1.2.4 Adopting a corrosion management philosophy in practice
1.2.5 Chemical management
1.3 SCOPE
Chapter
Two
BASIC
CONCEPTS AND THEORY
2.1
BASIC ELECTROCHEMICAL THEORY
2.2 TYPES OF CORROSION
2.2.1 Uniform corrosion
2.2.2 Pitting corrosion
2.2.3 Crevice corrosion
2.2.4 Galvanic corrosion
a. General
b. Preferential weld corrosion
2.2.5 Intergranular corrosion
2.2.6 Stress corrosion cracking (SCC)
2.2.7 Erosion corrosion, impingement and cavitation
2.2.8 Selective leaching
2.2.9 Hydrogen embrittlement
2.3 MORE ADVANCED CORROSION THEORY
2.4 PITTING AND GENERAL CORROSION
2.5 PASSIVITY
2.6 DETERMINATION OF CORROSION RATES FROM CORROSION CURRENT
VALUES
2.7 CALCULATING CORROSION RATES FROM ELECTROCHEMICAL MEASUREMENTS
2.7.1 Stern-Geary constant
2.8 CORROSION PROTECTION
2.8.1 Pipeline potential protection criteria
Chapter
Three
PRACTICAL
ISSUES
3.1
CORROSION MONITORING TECHNIQUES
3.1.1 Weight Loss coupons (WL)
a. Types of Coupon
3.1.2 Ultrasonic Thickness (UT) measurement
3.1.3 Process measurement
3.1.4 Chemical analysis
3.1.5 Iron Count
3.1.6 Bacterial count
3.1.7 Electrical Resistance probe (ER)
3.1.8 Thin Layer Activation (TLA)
3.1.9 Galvanic probe
3.1.10 Hall Effect probe (HE)
3.1.11 Linear Polarisation Resistance (LPR)
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3.1.12
Electrochemical Impedance Spectroscopy (EIS)
3.1.13 Harmonic Analysis (HA)
3.1.14 Current & Potential Logging, Electrochemical Noise
(CPL and EN)
a. Standard data analysis routine
3.1.15 Field Signature Method (FSM) system
3.2 SAND AND EROSIVE PRODUCT MONITORING
3.2.1 Acoustic monitoring
3.2.2 Electrical resistance monitoring
3.3 HYDROGEN PERMEATION (HP)
3.4 INTELLIGENT PIGS
3.5 EMERGING CORROSION MONITORING TECHNIQUES
3.6 BASIC GUIDE TO TECHNIQUE SELECTION
Chapter
Four
EQUIPMENT
AND INSTRUMENTATION
4.1
PROBES
4.1.1 Choice of probe
4.1.2 Probe fittings
a. Retrievable (2 inch high pressure)
b. Retractable
4.1.3 Specialist Probes
4.1.4 Probe elements
4.1.5 Basic guide to probe selection
4.1.6 Basic guide to monitoring selection.
4.2 OTHER INSTRUMENTS & FITTINGS
4.2.1 External corrosion on buried pipelines
a. Monitoring the performance of CP hardware
b. Monitoring the external pipeline condition
4.2.2 Monitoring reinforced steel corrosion in concrete
a. Rebar potential monitoring
b. Guard ring devices
c. Embedded electrochemical sensors
d. Additional techniques
e. Summary
Chapter
Five
APPLICATIONS
AND CASE STUDIES
5.1
APPLICATIONS
5.1.1 Laboratory use
5.1.2 Research studies
5.1.3 Industrial applications
5.2 INDUSTRIAL CASE STUDIES
5.2.1 Seawater injection systems monitored by: LP, EN and
ER.
5.2.2 Seawater injection system welds monitored by: Coupon
and HAZ
5.2.3 Wet sour gas systems monitored by: LPR
5.2.4 Wet gas systems monitored by: EN & LPR
5.2.5 Underground tanks for radioactive waste monitored
by: EN, Tafel and LPR
5.2.6 Cooling fan end-plate monitored by: UT array
5.2.7 Ageing aircraft lap-joint structures monitored by:
UT and eddy currents
5.2.8 Refinery overheads monitored by: ER
5.2.9 Inhibitor and water treatment reclaimed for cooling
water monitored by: LPR and EN
5.2.10 Water boot of a refinery overhead system monitored
by: Microcor
Chapter
Six
BUYERS
GUIDE
6.1
COMPANIES
Chapter
Seven
REFERENCE
SECTION
7.1
GLOSSARY OF TERMS
7.2 REFERENCES
7.3 STANDARDS
7.3.1 ISO standards
7.3.2 ASTM standards
7.3.3 NACE standards
7.4 BIBLIOGRAPHY (not referred to in the book)
Chapter
Eight
INDEX
SECTION
8.1
EDITORIAL INDEX
8.2 AUTHORS 8.3 COMPANIES
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