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The
Wear Debris Analysis Monitoring Handbook
by Trevor Hunt & Brian Roylance
ISBN: 1 901892 02 6
130+ Pages
Hardback
£39 / $66/Euros 66
plus £4 / $8/ Euros 8 p&p
Publication Date: January1999
An ideal
- and affordable - text for engineers and maintenance professional
with an interest in wear debris analysis. This title does
not attempt to baffle with the technology, but introduces
it at an understandable level, touching on the basic theory
and concepts, available equipment and practical issues relevant
to the engineer as well as highlighting several case studies
with which the reader can relate. Other books in this twelve
title series focus on corrosion, vibration, vibration, noise,
ultrasonics and oil analysis. The full series will be published
before the end of the year 2000.
Chapter
One
INTRODUCTION
TO WEAR DEBRIS ANALYSIS
1.1
Introduction
1.2 Overall view of methods
1.2.1 Choice
1.2.2 Type of connection
1.2.3 Type of preparation
1.2.4 Type of analysis
1.3 Scope
Chapter
Two
BASIC
CONCEPTS AND THEORY
2.1
Quantity and size
2.1.1 Trend analysis
2.1.2 Absolute levels
2.2 Visual identification &endash Shape
2.2.1 Systematic particle analysis
2.2.2 Wear and wear particles
2.2.3 Wear particle atlas (WPA)
2.2.4 Computer-Aided Systematic Particle Analysis (CASPA)
2.2.5 Computer-Aided Vision Engineering (CAVE)
2.3 Composition
2.3.1 Origins
2.3.2 Spectrometric identification
Chapter
Three
PRACTICAL
ISSUES
3.1
Sampling
3.1.1 Position
3.1.2 Preparation
3.1.3 Time
3.1.4 Grease
3.2 Analysis
3.2.1 In-line and on-line analysis
3.2.2 Off-line analysis
3.3 Reporting
Chapter
Four
EQUIPMENT
AND INSTRUMENTATION
4.1
Sample points and probes
4.1.1 Sample points
4.2 Samplers
4.3 Patch making
4.3.1 On-line Conpar
4.3.2 Off-line Millipore
4.4 Patch analysers, including image analysis
4.4.1 Comparative analysis
4.4.2 Automatic analysis
4.4.3 Image analysis
4.5 Wear debris atlases
4.6 Off-line debris detectors, including Ferrography
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4.6.1
Ferrous debris
4.6.2 All metal debris
4.6.3 All debris
4.7 Off-line particle analysers, including counters
4.7.1 Optical
4.7.2 Acoustic spectroscopy
4.8 In-line debris detectors
4.8.1 Magnetic/conductance
4.8.2 Magnetic/inductance
4.8.3 Thin film wear and radioactivation
4.8.4 Mesh/conductance
4.9 In-line particle analysers, including counters
4.9.1 Inductance
4.9.2 Ultrasonics
4.10 On-line debris detectors
4.10.1 Electrical conductance
4.10.2 Magnetic attraction
4.10.3 Optical time of transition
4.10.4 Thin film wear
4.11 On-line particle analysers, including counters
4.11.1 Filter blockage
4.11.2 Inductance
4.11.3 Optical obscuration
4.11.4 Ultrasonics
4.12 Spectrometry
4.13 Kits
Chapter
Five
APPLICATIONS
AND CASE STUDIES
5.1
Applications
5.1.1 General comments
5.1.2 Appropriate systems and machinery
5.1.3 Why wear debris analysis is so successful
5.2 Case studies
5.2.1 Experimental testing
a. Individual tests In-line metal detection using the ODM
b. Comparative tests Loaded bearing rig using vibration,
temperature, spectroscopy, ultrasonics and WDA
5.2.2 Industrial use
a. Individual tests Marine gear box using the MPD British
Rail rolling stock using spectroscopy 1000 tonne press using
the CSI OilViewÆ Hydraulic robot using filter blockage Marine
diesel engines using Ferrography
b. Comparative tests Coal mill gearboxes using vibration,
oil analysis and WDA Gear drive of a cement plant mill using
vibration and WDA (RPD)
Chapter
Six
BUYERS'
GUIDE
6.1
Companies (including oil analysis)
6.2 Equipment & Instrumentation
6.3 Services, Laboratories, Consultants & Training
Chapter
Seven
REFERENCE
7.1
Glossary of terms
7.2 Tables
7.2.1 Compatibility of membrane filters with liquids
7.3 References
7.4 Bibliography (not referred to in the book)
Chapter
Eight
INDEX
8.1
Companies
8.2 Authors
8.3 General contents
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